Bio-Lab Inc.
Bio-Lab Inc. is a division of KiK Consumer Products that specializes in the manufacturing of chemicals for use in swimming pools. The company has faced ongoing scrutiny regarding its problematic safety record, most recently following a fire at its Conyers, Georgia plant which put 90,000 citizens of the region under shelter-in-place restrictions.[1]
Company history
[edit]Biolab was founded in 1955 by Leon Bloom. Originally providing cleaning products to the poultry industry, the company pivoted into pool and spa chemicals in the early 1960s. It was sold in the 1970s to the Lonza group, then purchased in 1996 by Great Lakes Chemical Corporation which became Chemtura in a merger with Crompton Corporation.[2] After Chemtura's bankruptcy, the company was acquired by Canadian company KiK consumer products, in January of 2014.[3]
Louisiana plant
[edit]The company acquired its Lake Charles, Louisiana plant in 2013. The original facility had been built in 1979, but was destroyed in 2020 after flooding from Hurricane Laura resulted in water coming into contact with water-reactive chemicals and burned the plant down.[4] At the time of the fire, the plant was the second largest producer of trichloroisocyanuric acid (TCCA) and disodium isocyanurate.[5] The plant being offline, compounded by the 2020 COVID pandemic, resulted in supply shortages that stretched into 2022. [6] This plant was rebuilt in Westlake, Louisiana, following a $170M investment from KiK. [7] Construction on the site started in June of 2021 [5] and the plant reopened in July 2022.[8] In March 2023, a chlorine leak from a pipe in the facility resulted in a shelter in place order and the temporary shutting down of interstate I-10. [9] In July 2024, the Louisiana site warehouse caught fire, resulting in a temporary shutdown of interstate I-10.[10]
Conyers plant
[edit]The company's Conyers plant was founded in 1973.[1]
2004 Conyers plant fire
[edit]On May 25, 2004, Plant 14 warehouse caught on fire. The building which housed roughly 12.5 million pounds of pool chemicals and oxidizers, [11] was a total loss. [citation needed] The fire resulted in the mandatory evacuation of citizens within a 1.5 mile radius, and a voluntary evacuation of citizens north of I-20. [11] The site of the warehouse was later redeveloped into another warehouse, which subsequently burned in the 2024 fire. [citation needed]
2020 Conyers plant fire
[edit]On September 14 2020, a pipe connecting to a hot-water heater leaked, causing flooding in Plant 6 of the Conyers Bio-Lab complex. The water came into contact with TCCA present on the floor, resulting in the flood water becoming milky-white. This was noticed by employees but soon afterwards began an exothermic decomposition. An employee wearing a respirator attempted to remove non-decomposing bags of TCCA in an attempt to isolate bags undergoing decomposition. After roughly 10 pallets had been moved, deteriorating conditions inside the warehouse made further removal too hazardous. Rockdale County firefighters used water to spray decomposing bags of TCCA in the hopes of keeping the temperature of the reaction lower than the combustion temperature of the material. While no TCCA is reported to have caught on fire during this incident, decomposition vapors lead nine of the firefighters to be placed under observation at a local hospital. The total damage was estimated at over a million dollars.[12]
Four days later, some of the TCCA that had been relocated to a semi-trailer caught on fire.[12]
2024 Conyers plant fire
[edit]On September 29 2024, a fire on the roof of a warehouse triggered a sprinkler system, which drenched TCCA in water, causing a runaway fire and decomposition that sent massive clouds of orange and black smoke. The warehouse walls and roof later collapsed, and the fire was brought under control by 4pm, although decomposition reactions producing toxic gasses were still happening.[13] The massive cloud of smoke sparked evacuations and shelter-in-place orders for neighboring areas.[14]
Drifting clouds of gas forced the evacuation of some Piedmont Rockdale Hospital to Newton Hopital, 10 miles away, though the latter also faced a shelter-in-place order a few hours later.[15] By October 1, six lawsuits had been filed against Bio-Lab and its parent company.[16] Rolling shelter-in-place orders are expected to continue until the following Friday.[14]
References
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- ^ a b "Shelter-in-place order for more than 90,000 Georgia residents is lifted after chemical fire". AP News. 2024-09-30. Archived from the original on 2024-10-02. Retrieved 2024-10-02.
- ^ "Major Chemical Producer To Be Acquired| Pool & Spa News". Archived from the original on 2021-05-29. Retrieved 2024-10-02.
- ^ "KIK Custom Products Acquires BioLab/Bayrol Consumer Products Business from Chemtura". www.prnewswire.com (Press release). Archived from the original on 2024-10-02. Retrieved 2024-10-02.
- ^ Helman, Christopher. "Lake Charles Chemicals Plant On Fire In Wake Of Hurricane Laura". Forbes. Archived from the original on 2024-05-11. Retrieved 2024-10-02.
- ^ a b Team, KPLC Digital (2021-06-25). "Groundbreaking for new Westlake BioLab facility to be held June 30". www.kplctv.com. Retrieved 2024-10-02.
- ^ Trusty, Joe (2020-09-19). "Chlorine Tablet Shortage Due to Covid-19 & BioLab Fire". PoolMagazine.com - Get The Latest Pool News. Archived from the original on 2024-10-02. Retrieved 2024-10-02.
- ^ Staff, B. F. (2021-07-01). "BioLab Investing $170M To Rebuild Louisiana Chlorine Plant". Business Facilities Magazine. Retrieved 2024-10-02.
- ^ Martinez, Omar (2024-07-03). "A look back at past BioLab incidents at Westlake facility". www.kplctv.com. Archived from the original on 2024-07-03. Retrieved 2024-10-02.
- ^ Team, KPLC Digital; Distefano, Devon (2023-03-22). "Chlorine leak from BioLab causes shelter-in-place". www.kplctv.com. Archived from the original on 2024-10-02. Retrieved 2024-10-02.
- ^ "Fire at chlorine plant in Westlake triggers brief shut down of Interstate 10 in SW Louisiana". 12newsnow.com. 2024-07-02. Archived from the original on 2024-10-02. Retrieved 2024-10-02.
- ^ a b "CERCLA EMERGENCY RESPONSE ACTION REPORT BIO-LABS, INC. CONYERS, ROCKDALE COUNTY, GEORGIA EPA CONTRACT NO. 68-W-00-120 TDD NO. 4T-04-05-B-006" (PDF). www.epa.gov.
- ^ a b "Trichloroisocyanuric Acid Reaction, Decomposition, and Toxic Gas Release at Bio-Lab, Inc" (PDF). www.csb.gov.
- ^ Hughes, Rosana. "Conyers chemical plant fire: What to know". The Atlanta Journal-Constitution. Archived from the original on 2024-10-01. Retrieved 2024-10-02 – via AJC.com.
- ^ a b Leoffler, Kim (September 29, 2024). "BioLab fire: Rockdale County nightly shelter-in-place order through Friday". FOX 5 Atlanta. Archived from the original on October 1, 2024. Retrieved October 2, 2024.
- ^ Pratt, Timothy (October 1, 2024). "'Pattern of negligence': a chemical plant fire in Georgia forces tens of thousands to take shelter". The Guardian. Archived from the original on October 2, 2024. Retrieved October 2, 2024.
- ^ Manins, Rosie; Sicurella, Savannah. "BioLab facing lawsuits for damages after Conyers chemical plant fire". The Atlanta Journal-Constitution. Archived from the original on 2024-10-02. Retrieved 2024-10-02 – via AJC.com.